The owner’s manual will provide the proper service intervals for the diesel generator. Scheduled maintenance on the Cummins Onan QD Series engine is similar to other diesel engines. The fuel filter should be replaced as the fuel supply to the engine becomes fouled with soot and dirt. The water pump, fuel pump, and spark arrestor should be serviced according to the manufacturer’s recommendations.
With the Isuzu or Kubota engine, the generator is furnished with a suction-type muffler that allows the exhaust to enter the enclosure where it is mixed with the air drawn in by the blower. The blower is also connected to a filter that removes any road dust, soot, and other impurities. The Isuzu or Kubota engine blower is controlled by a throttle that is located just behind the blower.
Follow the owner’s manual service schedule for the generator, but remember that the generator may not need frequent servicing, depending on conditions. A fresh fuel filter can be changed every six months, and the oil in the bearings may need to be changed every year. The generator should be flushed every year and the spark arrestor should be serviced every 250 hours or one year, whichever occurs first.
Never forget to check the owner’s manual for the appropriate service intervals for the generator. It is also a good idea to check the exhaust manifold with an oil-free cloth, and to flush the generator with fresh water at least once a year.
Final Charge OAT is the only type of oil additive that should be added to a diesel engine’s coolant. The additive is designed to aid in preventing engine damage from the high temperatures inside of the combustion chamber during the compression stroke. It also provides cleaner burning and better lubrication with reduced engine wear and can extend the life of the engine.
Exhaust fumes and dust enter the enclosure where the air is mixed with the coolant and drawn through the blower and filter into the generator where it is used to power the accessories in the motorhome, including the refrigerator, stove, range, or other electric devices. The blower cools the generator and then exits through the front cap of the enclosure.
Generally, an outdoor generator is designed to operate in a wide range of temperatures. As a result, the power output capacity, fuel filter, and even the service location can vary. While the service procedures may be the same for the QD60 and QD60G, the larger (10 and 12.5 kW) models have different power capacities that affect how often the filter and spark arrestor should be serviced. The larger models also require an altered service procedure for the spark arrestor that involves more than a small pipe plug.
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